How 3D Printing Impacts Radiology

By Zac Amos, Features Editor, ReHack
LinkedIn: Zachary Amos
LinkedIn: ReHack Magazine

Radiology has long been at the forefront of healthcare, providing the vital imaging data needed to diagnose and treat patients. Today, the field has taken a significant leap forward with the latest technology — 3D printing. This groundbreaking innovation allows radiologists to provide more personalized patient care and redefines the possibilities of what healthcare providers can achieve.

The Role of 3D Printing in Radiology

3D printing — or additive manufacturing — has revolutionized various fields, including radiology. The printing process involves creating physical models of anatomical structures based on imaging data from computerized tomography (CT) scans, magnetic resonance imaging (MRI) and ultrasounds.

To craft these models, medical professionals translate imaging data into 3D renderings using specialized software. The data then transfers to the 3D printer to produce highly accurate replicas of a patient’s anatomy.

This innovation enables healthcare providers to enhance diagnostics, streamline surgical planning and improve patient outcomes. The adoption of this technology in the medical field has already grown rapidly due to the value it provides. Market research found healthcare 3D printing was valued at $8.52 billion in 2023, and it’s expected to grow at a compound annual growth rate of 18.5% from 2024 to 2030.

3D printing offers various applications that make it indispensable in radiology, including:

  • Preoperative planning and simulation: 3D-printed models allow surgeons to visualize and plan complex procedures. These models provide a tactile representation of patient anatomy, which is helpful for intricate surgeries involving the brain, heart and musculoskeletal system.
  • Medical education and training: Converting imaging data into physical models enables educators to provide medical students and residents with realistic tools to study anatomy and practice procedures. These models enhance learning by offering a more hands-on experience.
  • Custom implants and prosthetics: With the help of 3D printing technology from radiological imaging data, healthcare providers can design custom implants or prosthetics for patients. This results in fewer complications and improves patient comfort and satisfaction.

The Benefits of 3D Printing in Radiology

3D printing in radiology offers numerous benefits for patients and healthcare operators.

For Patients
3D printing can improve diagnostic accuracy and treatment planning. By turning imaging data into precise models, healthcare providers can better understand patients’ medical conditions. For example, a 3D-printed model of a tumor allows surgeons to map their workflow to perform more accurate interventions. This blueprint enhances patient care by facilitating efficient procedures and reducing follow-ups.

Furthermore, doctors can use these representations of anatomical structures to help patients understand their conditions. They can then research treatment plans and make more informed decisions.

For Healthcare Providers
Small errors can have significant consequences in the medical field. For example, medication errors, which often occur due to worker fatigue and staff shortages, cost approximately $42 billion annually. Because 3D printing enhances diagnostic and treatment planning, it can reduce the overall margin for error by providing detailed insights.

Additionally, 3D printing fosters collaboration among healthcare teams. Radiologists can provide surgeons and other specialists with physical models to guide discussions and refine treatment strategies. This interdisciplinary approach leads to better-informed decisions and more consistent patient outcomes.

Although implementing this technology can require an initial investment of up to $300,000, its ability to improve diagnostics and treatments makes it a cost-effective solution in the long term. It reduces the need for exploratory procedures and trial-and-error surgeries, which can be resource-intensive. Furthermore, the ability to test and refine techniques using these models encourages ongoing innovation in radiology and beyond.

Shaping the Future of Radiology With 3D Printing

Integrating 3D printing into radiology creates a pivotal opportunity for healthcare providers to use imaging data to deliver care. By turning radiological scans into patient-specific models, this technology has redefined patient treatment. From more personalized healthcare solutions to improved efficiencies, 3D printing has created a new way of thinking. As adoption increases, its impact on the industry will become even more profound.